Automatic Winder: Selling Point Is Not Just Technology.

2010, it seems that it should have belonged to one.

2011, hot sales are still heating up, showing no signs of subsiding.

"Our company recently purchased 3 Japanese Murata winder, and we plan to buy another 1 units in March this year."

It is undeniable that the hot selling of winding equipment is closely related to the industry's production. However, more enterprises are competing for equipment. The main purpose is to see that the automatic winder can improve product quality, produce no knot yarn, reduce employment and ease recruitment difficulties.

A good deal.

The automatic winding machine meets the technical requirements of the textile mills and products at present. Especially in the whole process of monitoring the yarn quality, forming quality and yarn quality, the automatic winding machine has a qualitative change and improvement compared with the conventional winder. At the same time, it can achieve high yield and high efficiency, especially when the labor resources are becoming increasingly strained, the automatic winding machine shows the great potential of saving labor.

In the traditional concept, investing millions of dollars to buy an automatic winding equipment, producing yarn is simply an incredible thing.

Last year, some 20 thousand ~3 million spindles spinning enterprises in Haiyuan District of Shandong also bought domestic automatic winder.

In the eyes of the heads of these enterprises, the money was not wasted.

A person in charge of the company named Li gave the reporters an account: the ordinary winder needs 120 operators (medium yarns) for each of the 4 spindles per unit. The three shift and three pportation system require 12 people for winding winder, while the automatic winding machine has 1.5 people for each vehicle, and 4.5 people for three shifts, which can save 7.5 workers.

Automatic winding machine is used for yarn removal except for yarn.

It is unnecessary to rely on highly skilled and experienced operators to eliminate the yarn defects and the quality of the yarn that can meet the quality requirements of yarn.

According to the quota cost calculation method of cotton textile products, the automatic winding machine is applied to the winding process, and the number of 10000 spindles can be reduced by 41. Accelerating the popularization of the automatic winder is the fastest and most effective way to save labor.

Wang Shili, chief of the Dezhou cashmere textile company of Shandong Lu Yin Cashmere Group, calculated an account to help reporters untie the question of when millions of yuan of equipment investment will be fully recovered.

He said that the winding of our company's purchase was about about 1400000 yuan per unit. According to the 50 yarn count, about 450 kilograms of yarn can be processed in each class. Because the equipment can be produced continuously for 8 hours, the product quality is high, the output can be increased several times, and the labor can be saved by 1/3~1/4.

According to the calculation of 1200 yuan / person employment (excluding insurance, etc.), the company can recover the cost in 4 years ~5 years, and this kind of paction is very cost-effective.

Narrowing the gap is to enhance competitiveness.

At present, there are more and more companies developing automatic winder in China.

Domestic old automatic winding machine production enterprise --

In recent two years, the development of electromechanical integration of domestic automatic winding equipment is amazing.

First of all, electrical parts and components are greatly increased.

For example, the anti stacking device is changed from mechanical to electronic, tension pressure is changed from mechanical to electromagnetic type, and joint cycle is changed from mechanical pmission to motor drive.

After electrification, the defects of mechanical parts such as complex structure, high manufacturing level and machining accuracy, more vulnerable parts, more adjustment points, and large maintenance workload disappeared.

Secondly, the content of equipment monitoring is expanding.

In the past, the monitoring of automatic winder was mainly concentrated on the operation of the whole machine, such as cleaning device, automatic tube falling, automatic feeding tube and so on. It only controls the frequency conversion motor of the slot tube on the spindle section.

Now, in the bobbin anti stacking, yarn tension, joint cycle procedures, suction head and back control, all are processed and regulated by the computer, and the content of monitoring is developing in depth.

In addition, energy saving measures such as intelligent joint cycle, drum brushless DC motor drive and other energy saving measures are widely used to reduce energy consumption.

Experts prescribe development prescriptions

At present, China has been able to batch produce automatic winder, but it can not meet the needs of development and pformation of domestic textile enterprises in quantity. There is still a big gap between quality and international advanced level. The development speed of domestic new automatic winder needs to be speeded up.

During the interview, the reporter learned that although there are many potential orders for some automatic winding equipment manufacturers in China, the key components of domestic automatic winder, such as grooved cylinders, Air Twister and electronic yarn clearer, also rely on imports. Foreign manufacturers will not increase the supply of these imported parts because of the increase in domestic orders, which has led to many orders from manufacturers.

At the same time, the key components of the domestic automatic winder depend on import, and it will bring great difficulty to further improve the performance of the whole machine. The localization of key components should be solved at an early date.

At the same time, imported automatic winding equipment has a competitive advantage in terms of technology content, mechatronics and energy saving and environmental protection. Domestic manufacturers pay more attention to practicality and cost performance, and there is still a big gap between them and the advanced technology of similar automatic winding products abroad.

In view of the market and technology development status of automatic winding equipment, the experts issued the future development prescription: the domestic automatic winding production enterprise should organize the strength to carry out a comprehensive and systematic analysis and test on the recently imported single spindle automatic winder, and form a Chinese type advanced automatic winding machine on this basis, realizing the intellectualization and electromechanical integration of the equipment, reducing the mechanical parts, expanding the electrical parts, solving the difficult problems of high accuracy and interchangeability in the manufacturing process, and improving the stability and reliability of the whole machine.

Besides, the existing manufacturers and parts manufacturers of automatic winder should find a platform to tackle the problem of mechanical and electrical integration and strive to form mass production as soon as possible, and gradually expand the production capacity to meet the needs of the renovation of winder.